Recovering valuable metals from recycled photovoltaic modules

Recovering valuable metals such as Si, Ag, Cu, and Al has become a pressing issue as end-of-life photovoltaic modules need to be recycled in the near future to meet legislative requirements in most countries. Of major interest is the recovery and recycling of high-purity silicon (>99.9%) for the production of wafers and semiconductors. The value of Si in crystalline-type photovoltaic modules is estimated to be ?$95/kW at the 2012 metal price. At the current installed capacity of 30 GW/yr, the metal value in the PV modules represents valuable resources that should be recovered in the future. The recycling of end-of-life photovoltaic modules would supply >88,000 and 207,000 tpa Si by 2040 and 2050, respectively. This represents more than 50% of the required Si for module fabrication. Experimental testwork on crystalline Si modules could recover a >99.98%-grade Si product by HNO₃/NaOH leaching to remove Al, Ag, and Ti and other metal ions from the doped Si. A further pyrometallurgical smelting at 1520ºC using CaO–CaF₂–SiO₂ slag mixture to scavenge the residual metals after acid leaching could finally produce >99.998%-grade Si. A process based on HNO₃/NaOH leaching and subsequent smelting is proposed for recycling Si from rejected or recycled photovoltaic modules.

Implications:The photovoltaic industry is considering options of recycling PV modules to recover metals such as Si, Ag, Cu, Al, and others used in the manufacturing of the PV cells. This is to retain its “green” image and to comply with current legislations in several countries. An evaluation of potential resources made available from PV wastes and the technologies used for processing these materials is therefore of significant importance to the industry. Of interest are the costs of processing and the potential revenues gained from recycling, which should determine the viability of economic recycling of PV modules in the future.     

Volatile Organic Compounds in Ambient Air at Four Residential Locations in Seoul, Korea

To investigate the environmental behavior of volatile organic compounds (VOCs) in urban areas, their concentrations were measured at four urban monitoring sites (namely, N, S, E, and W) in Seoul, Korea (February to December 2009). A total of 27 compounds were quantified that consist of four chemical groups: aromatic (AR), halogenated aromatic, halogenated paraffin, and halogenated olefin. Results were evaluated by focusing on these four functional groups just mentioned and their summation term as total VOC (TVOC) along with several individual species (mainly AR species, that is, benzene, toluene, ethylbenzene, and xylene). The highest concentration of chemical groups was found from AR (71.1±42.1?ppbC), while that for individual species confirmed the dominance of toluene (7.48±3.88?ppb). The analysis of spatial distribution indicated that high TVOC levels were recorded at sites N and W, while it was not so significant such as S and E in terms of TVOC budget. Seasonal variation of these VOCs was characterized by the peak values in December to reflect the combined effects of pronounced source activities and meteorological conditions. Analysis of spatial variations in VOC levels between the four urban sites indicated that their distributions are tightly affected by local source processes in each area.     

Examination of Critical Factors Related to Summer Chlorophyll a Concentration in the Sueo Dam Reservoir, Republic of Korea

This study examined critical factors related to the short-term variation of algae growth in reservoirs during the summer. To this end, statistical tests were carried out at a small dam reservoir to determine how chemical factors (e.g., nutrient concentrations) and physical factors (e.g., theoretical and relative residence times, temperature) influenced the chlorophyll a (Chl-a) concentration. Statistical tests revealed that, although phosphorus (P) concentration was significant for Chl-a, residence time had much stronger relationship to Chl-a concentration than chemical factors. In addition, the study verified that relative residence time (RRT) best explained the relation of water status to algae growth. RRT was found to be useful in identifying water status related to the summer algae bloom. Finally, this study raised the possibility of inhibiting summer algae growth by operating dam reservoirs moderately. These findings need to be seriously considered when reservoir operators establish effective strategies for water quality management in summer.     

Impact of natural and calcined starfish (<Emphasis Type="Italic">Asterina pectinifera</Emphasis>) on the stabilization of Pb,Zn and As in contaminated agricultural soil

Metal stabilization using soil amendments is an extensively applied, economically viable and environmentally friendly remediation technique. The stabilization of Pb, Zn and As in contaminated soils was evaluated using natural starfish (NSF) and calcined starfish (CSF) wastes at different application rates (0, 2.5, 5.0 and 10.0 wt%). An incubation study was conducted over 14 months, and the efficiency of stabilization for Pb, Zn and As in soil was evaluated by the toxicity characteristic leaching procedure (TCLP) test. The TCLP-extractable Pb was reduced by 76.3–100 and 91.2–100 % in soil treated with NSF and CSF, respectively. The TCLP-extractable Zn was also reduced by 89.8–100 and 93.2–100 % in soil treated with NSF and CSF, respectively. These reductions could be associated with the increased metal adsorption and the formation of insoluble metal precipitates due to increased soil pH following application of the amendments. However, the TCLP-extractable As was increased in the soil treated with NSF, possibly due to the competitive adsorption of phosphorous. In contrast, the TCLP-extractable As in the 10 % CSF treatment was not detectable because insoluble Ca–As compounds might be formed at high pH values. Thermodynamic modeling by visual MINTEQ predicted the formation of ettringite (Ca₆Al₂(SO₄)₃(OH)₁₂·26H₂O) and portlandite (Ca(OH)₂) in the 10 % CSF-treated soil, while SEM–EDS analysis confirmed the needle-like structure of ettringite in which Pb was incorporated and stabilized in the 10 % CSF treatment.     

Experimental investigation and optimization of dimple-roughened impinging jet solar air collector using a novel AHP-MABAC approach

Environmental Science and Pollution Research - The effect of the flow and geometric parameters of a dimple-roughened absorber plate on the enactment of solar air collectors (SACs) with air-impinged...     

Analysis of gas flow behavior in an annular fluidized-bed reactor for polystyrene waste treatment

The characteristics of bubble properties and the chaotic flow behavior of gas were investigated in an annular fluidized bed (0.102 m in inner diameter and 2 m in height) because the behavior of gas flow in such a reactor is one of the important factors governing reactor operation, reactor performance, and the reaction itself. Pressure fluctuations as a state variable for the analysis of gas flow behavior were measured and analyzed. Bubble properties were determined by adopting the cross-correlation function of pressure fluctuations. The resultant chaotic flow behavior of gas was interpreted by means of chaotic parameters such as the Kolmogorov entropy. It was found that the Kolmogorov entropy could be utilized effectively to explain the nonlinear dynamic behavior of gas-solid flow in the annular fluidized bed. The pierced length and rising velocity of bubbles increased with increasing gas velocity, bed temperature, and particle size of the bed material. The bubble frequency increased with increasing gas velocity and bed temperature, while it decreased with increasing particle size of the bed material. Correlations to predict the bubble properties in annular fluidized-bed reactors were suggested.     

Development of a SWAT Patch for Better Estimation of Sediment Yield in Steep Sloping Watersheds1

Abstract: The watershed scale Soil and Water Assessment Tool (SWAT) model divides watersheds into smaller subwatersheds for simulation of rainfall‐runoff and sediment loading at the field level and routing through stream networks. Typically, the SWAT model first needs to be calibrated and validated for accurate estimation through adjustment of sensitive input parameters (i.e., Curve Number values, USLE P, slope and slope‐length, and so on). However, in some instances, SWAT‐simulated results are greatly affected by the watershed delineation and Digital Elevation Models (DEM) cell size. In this study, the SWAT ArcView GIS Patch II was developed for steep sloping watersheds, and its performance was evaluated for various threshold values and DEM cell size scenarios when delineating subwatersheds using the SWAT model. The SWAT ArcView GIS Patch II was developed using the ArcView GIS Avenue program and Spatial Analyst libraries. The SWAT ArcView GIS Patch II improves upon the SWAT ArcView GIS Patch I because it reflects the topographic factor in calculating the field slope‐length of Hydrologic Response Units in the SWAT model. The simulated sediment value for 321 subwatersheds (watershed delineation threshold value of 25 ha) is greater than that for 43 subwatersheds (watershed delineation threshold value of 200 ha) by 201% without applying the SWAT ArcView GIS Patch II. However, when the SWAT ArcView GIS Patch II was applied, the difference in simulated sediment yield decreases for the same scenario (i.e., difference in simulated sediment with 321 subwatersheds and 43 subwatersheds) was 12%. The simulated sediment value for DEM cell size of 50 m is greater than that for DEM cell size of 10 m by 19.8% without the SWAT ArcView GIS Patch II. However, the difference becomes smaller (3.4% difference) between 50 and 10 m with the SWAT ArcView GIS Patch II for the DEM scenarios. As shown in this study, the SWAT ArcView GIS Patch II can reduce differences in simulated sediment values for various watershed delineation and DEM cell size scenarios. Without the SWAT ArcView GIS Patch II, variations in the SWAT‐simulated results using various watershed delineation and DEM cell size scenarios could be greater than those from input parameter calibration. Thus, the results obtained in this study show that the SWAT ArcView GIS Patch II should be used when simulating hydrology and sediment yield for steep sloping watersheds (especially if average slope of the subwatershed is >25%) for more accurate simulation of hydrology and sediment using the SWAT model. The SWAT ArcView GIS Patch II is available at http://www.EnvSys.co.kr/~swat for free download.     

Effect of biomass burning and regional background aerosols on CCN activity derived from airborne in-situ measurements

Airborne in-situ measurements were analyzed to investigate the effects of biomass burning and regional background aerosols on cloud condensation nuclei (CCN) activity in the Pacific Dust Experiment (PACDEX) during April and May 2007. Airmass trajectories with both horizontal and vertical motions were provided to identify the aerosol sources. In the biomass burning cases, the elevated aerosol layers were clearly observed at dry conditions because of the convection of airmass in the source region. The relative aging of aerosols was supported by the ratios of BC to particles with size ranging from 0.1 to 1.0 μm (N_0.1–1.0) and BC to carbon monoxide. Compared to aerosols in the precedent plume of biomass burning, aged particles in the latter plume were more activated to CCN at 0.4% (CCN_0.4%) than 0.1% supersaturation (CCN_0.1%) due to aerosols chemical modification during the aging process. On the other hand, significant difference of CCN_0.4% and CCN_0.1% at regional background aerosols over the Pacific Ocean was due to the activated particles below 1 μm in diameter. Although higher concentrations of aged particles were observed over the eastern Pacific Ocean, activated aerosols to cloud droplet was comparatively similar in the western Pacific Ocean because of the similar concentrations of N_0.1–1.0 in both cases.